Carbon Cleaning DPF/Regen - (Fleet Maintenance Service)
Diesel Particulate Filter (DPF) Regen is plight the plagues 2007 model tanker/trailers fleets owner.
These heavy duty diesel engines (Mack, Volvo included) are fitted Diesel Particulate Filter (DPF) to control
dangerous emission to environment. As the world is getting environment conscious, it no surprise that these diesel
engine manufacturers are playing their part.
Anyway, a Diesel Particulate Filter (DPF) is a device designed to remove diesel particulate matter (DPM) or soot from the exhaust gas of a diesel engine. As the exhaust gases pass through the filter, the filter captures enough of DPM that the exhaust from the exhaust pipe are relatively clean and safe for the environment.
Over time and as the engine runs, soot builds up in the filter walls and the filters must be regenerated through the process of oxidation on a regular basis. A warning light usually shows up indicating it is time to literally burn out the accumulated soot. The regeneration can is done manually on automatically by the engine.
It is necessary to perform a manual or automatic DPF regen regularly, failure to perform a regen will eventually lead to the engine derates, clogged filters and a need for service. And as a result of these regular manual or automatic regens the DPF must be cleaned out at periodic intervals to remove accumulated ash/carbon to avoid damage or a need remove DPF for cleaning; both of which can set fleet owners back a lot of money.
The DPF must be cleaned periodically s to remove accumulated ash, also often due to sulfated ash in the engine oil. To clean out carbon deposits that can create DPF/REGEN issues. The filter must also be cleaned if a fuel injector or turbo problem causes contamination with engine oil or non-combusted diesel. This contamination causes unacceptable back pressure. Cleaning methods include air blasting, the use of de-ionized water, and a vacuum-like system help to remove the excess carbon that leads to poor running issues.
Autotek Fleet Maintenance Service
Offer on-site commercial fleet maintenance and repair service corporate, commercial and government vehicles to cleans out carbon deposits that create DPF/REGEN issues in fleet, such as:
- Carbon buildup in the combustion chamber that travels downstream to the DPF, causing power loss and regen issues.
- Vehicle downtime, resulting in lost revenue and missed deadlines.
- DPF issues resulting in the need to remove and clean or replace the DPF, costing several thousands of dollars.
- schedule drivers having to stop for an unscheduled Regen or a complete breakdown on the road, leaving your good and consignment to theft or vandalisim.
Our mobile fleet maintenance will come to your site and perform a simple 45-90 minute (depending on the fleet size)
engine carbon cleaning process. Our procedure using professional and industry standard equipment feeds a controlled
amount of Hydrogen gas though the Air Intake to clean the carbon from the combustion chamber, (turbo charger if fitted)
and we would create a Preventive Maintenance (PM) a proactive maintenance service program designed for your fleet operation.
The Hydrogen Gas combines with the carbon and converts it back to a vapor that is easily burned in the combustion chamber and through the DPF helping you in the long run reduce the number of breakdowns, DPF removal for cleaning and/or major part replacement.
Benefits of Carbon cleaning
- Smoother running engine
- Restored power
- Reduce carbon deposits that cause "regens"
- Restored fuel efficiency
- Increased productivity of shop technicians by not having to remove DPF to repair/replace
- Less vehicle downtime
A cost effective PM maintenance program can save your company lots of money in lost revenue due missed deadlines,
breakdowns and/or replacing major parts or goods theft or vandalism.
Autotek Pro also offers Fleet Management service/consultation - we can help fleet owners with defining the best fleet tracking devices and management software the suits your operation needs.
Car Owners, Farm Agric and Construction Equipment and Power Generators Owners
Are you into cultivating a maintenance culture does your car/equipment need a detox? Carbon cleaning service is also suitable for any petrol, diesel engine, mobile or static, and helps remove carbon build-up on an extensive range of engines types from passenger cars, SUVs, pickup trucks, commercial trucks and vans, commercial luxury transit buses, MCI Coaches, dump/waste management trucks, motorcycles, buses, all marine vessels, as well as farm and construction equipment and power generators
We invested in update professional equipment and software access to professional auto repair information system as well as the most thorough database in the industry of proven experience-based repairs from the best technical experts in the auto industry.